ENVIRONMENTAL REPORT

LABORATORY DETAILS

Lab Name

Elisra - Environmental Test Laboratory

Address

48, Mivtza Kadesh St. Bene Beraq, 51203 Israel

Tel.

972-3-6175266, 972-3-5703708

Fax.

972-3-6175866

E-Mail

dovc@elisra.com

CUSTOMER DETAILS
Customer Name KENSUN
DOCUMENT CONTROL
This document is a controlled document. It is your responsibility to ensure that you have the appropriate version of this document. This document is not subject to version control when printed. This document was developed using version 2.01 of the iDDE-2000/etr editing environment developed and supported by the corporate Software Engineering Department of the Quality Management Division. The format and contents of this document is in accordance with those provided by version 2.01 of the iDDE-2000/etr environment.
DOCUMENT HISTORY
The following table records information regarding released editions of this document and briefly describes their file location,purpose and changes made to them. 
Edition Id Release Date Responsible Author File Reference, Purpose and Description of Changes
--- 20/5/2007 Guy Barkay File Reference: REPORTS\kneson \‌kensun-1704.‌doc 
Purpose:
Changes:
DOCUMENT APPROVALS
This edition has been approved by:
  Name Title Signature Date
Author Guy Barkay Test Engineer Document approved by Guy Barkay May 20, 2007
Approved Dov Carmeli Lab Manager Document approved by Dov Carmeli May 20, 2007
DISTRIBUTION LIST
         
OPEN ISSUES
This part of the document control section is used to record and track open issues and/or unresolved questions.As the developmentof this document proceeds, these issues and questions should be resolved and then removed from the list.
No. Subject/Section Description
1.    
2.    
INTRODUCTION
1.1. PURPOSE 
The purpose of this document is to verify that the HID CONVERSION KIT meet all requirements as per the applicable documents. 

1.2. SCOPE 
The scope of this Environmental Test Report includes the environmental test results as specified by the customer and by the related resources. 

1.3. GLOSSARY
Abbreviation / Acronym / Term Explanation / Description
iDDE Integrated Document Development Environment
ID IDentifier
NA Not Applicable
TBD To Be Defined
ETR Environmental Test Report
ETS European Telecommunication Standard
IEC International Electronic Community
NC Not Controlled
UUT Unit Under Test

 

1.4. APPLICABLE DOCUMENTS 
This section contains a list of resources (e.g., documents, files, tools) referenced by or related to this document. All documents' revisions are the latest known on the date of the contract signing. 

IEC-68 

. BMW GROUP ELECTRICAL/ELECTRONIC ASSEMBLIES IN MOTOR VEHICLES GENERAL INFORMATION. GS 95003-1 MARCH/2000.   SUPERSEDESRES 62.60013 PART 1, ISSUE 06.97. Elisra

1.5. EXECUTIVE SUMMARY
The following table summarizes the tests that have been performed in Elisra - Environmental Test Laboratory. 
KENSUN performed the functional tests and they are his sole responsibility

No. Test Name Pass/Fail
1. Low Temperature Test Pass
2. High Temperature Test Pass
3. Random Vibration Test Pass

 

Statement Of Compliance with test requirements.
We, Elisra - Environmental Test Laboratory, declare under our sole responsibility that the HID CONVERSION KIT were tested to comply with the requirements of the applicable environmental test specification. 

LOW TEMPERATURE TEST
UNIT UNDER TEST OVERVIEW 
Test Date 13-14/5/07
Customer Representative Shmuel Etinger
Customer KENSUN
Unit Name HID CONVERSION KIT INCLUDES: H01 ELECTRONIC BALLAST 0902 ELECTRONIC BALLAST
XENON LIGHTBULB
Item Quantity 6

 

TECHNICAL SOURCE 
. IEC-68-1 Test A : Cold.

TEST INSTRUMENTATION - TEMPERATURE CHAMBER

No. Manufacturer / Model Calibration Expired Date
1. THERMOTRON Model F-35 31/10/2007 


TEST PROCEDURE


EXCLUSIONS FROM THE TEST METHOD
Not applicable

 LOW TEMPERATURE TEST PROCEDURE DESCRIPTION

Period 16 Hours
Temperature -40°C


TEST PERFORMANCE

Functional Test Performed by laboratory during and at the end of test.
Visual Test Performed by laboratory during and at the end of test.

HID CONVERSION KIT LOCATED IN LOW TEMPERATURE CHAMBER

HID kit is in the low temperature chamber

HID Xenon kit in the low temperature chamber
TEST RESULTS

In visual inspection at completion of the test, no external damage observed. Operational and visual tests have been conducted by the customer representatives during and at the end of the test.Pass O.K.

PRODUCT RESPONSE GRAPH

KENSUNPRODUCT RESPONSE GRAPH
HIGH TEMPERATURE TEST
UNIT UNDER TEST OVERVIEW
Test Date 14-15/5/07
Customer Representative Shmuel Etinger
Customer KENSUN
Unit Name HID CONVERSION KIT INCLUDES: H01 ELECTRONIC BALLAST 0902 ELECTRONIC BALLAST
XENON LIGHTBULB
Item Quantity 6


TECHNICAL SOURCE


. IEC-68-2 Test B : Dry heat.

3.3. TEST INSTRUMENTATION - TEMPERATURE CHAMBER

No. Manufacturer / Model Calibration Expired Date
1. THERMOTRON Model F-35 31/10/2007


TEST PROCEDURE


EXCLUSIONS FROM THE TEST METHOD

HIGH TEMPERATURE TEST PROCEDURE DESCRIPTION

Period 16 Hours
Temperature +105°C


TEST PERFORMANCE

Functional Test Performed by laboratory during and at the end of test.
Visual Test Performed by laboratory during and at the end of test.


HID CONVERSION KIT LOCATED IN HIGH TEMPERATURE CHAMBER


. See pictures in paragraph 2.4.4

TEST RESULTS
In visual inspection at completion of the test, no external damage observed. Operational and visual tests have been conducted by the customer representatives during and at the end of the test.Pass O.K.

PRODUCT RESPONSE GRAPH

Kensun PRODUCT RESPONSE GRAPH
RANDOM VIBRATION TEST
UNIT UNDER TEST OVERVIEW
Test Date 15,16/5/07
Customer Representative Shmuel Etinger
Customer KENSUN
Unit Name HID CONVERSION KIT INCLUDES: H01 ELECTRONIC BALLAST 0902 ELECTRONIC BALLAST
XENON LIGHTBULB
Item Quantity 6


TECHNICAL SOURCE

. BMW GROUP ELECTRICAL/ELECTRONIC ASSEMBLIES IN MOTOR VEHICLES GENERAL INFORMATION. GS 95003-1   MARCH/2000. SUPERSEDESRES 62.60013 PART 1, ISSUE 06.97.

. INSTALLATION AREA B1 - ENGINE COMPARTMENT ATTACHED TO BODY

TEST INSTRUMENTATION

Instrumentation Name Manufacturer / Model Calibration Expired Date
Electrodynamics Vibration System L.D.S – model: V-850 N.C.R
Vibration Control System D.P Model DP-550 30/04/2008
Control Accelerometer Endevco Model 224C. 30/04/2008


TEST PROCEDURE4.4.2. VIBRATION TEST PROCEDURE DESCRIPTION


EXCLUSIONS FROM THE TEST METHOD
Not applicable.

ENV_REPORT_RENDOM_PROCEDURE_ITEM_TITLE

Item Position The test item was rigidly attached to vibration exciter
Vibration Axes 3 (X, Y, Z).
Frequency Range 5-200 Hz.
Vibration Time in Each Axis 3 hours
Vibration Level 1.28 g rms


TEST PERFORMANCE

Functional Test Performed by laboratory during and at the end of test.
Visual Test Performed by laboratory during and at the end of test.


HID CONVERSION KIT MOUNTED ON ELECTRODYNAMICS SHAKER

HID kit on the electrodynamics shaker

Xenon HID kit is on the electrodynamics shaker

HID Conversion kit on the electrodynamics shaker

TEST RESULTS 

In visual inspection at completion of the test, no external damage observed. Operational and visual tests have been conducted by the customer representatives during and at the end of the test. Pass O.K.

PRODUCT RESPONSE GRAPHSProduct response time